HTZ 1200 PLUS – horizontal band saw
Produce more at lower costs!
| TECHNICAL DATA | HTZ 1200 PLUS |
|---|---|
| Productivity: | up to 45-65 m3/8h* |
| Max. log diameter: | 1200 mm |
| Max. cutting width: | 1200 mm |
| Max. log length: | custom made |
| Diameter of flywheels: | 1200 mm |
| Width of flywheels: | 140 mm |
| Blade length: | 7750 mm |
| Blade width: | 160** mm |
| Blade thickness: | 1,3 mm |
| Approximate weight: | 11000 - 14000 kg*** |
| Width: | 3415 mm |
| Total height (blade in highest position): | 3300 mm |
| Total length: | log length + 4m |
| Main motor power: | 37/45/55 kW |
** blades for two sided cutting are 20 mm wider
*** depends on machine’s configuration
The PLUS are Mebor’s most advanced horizontal sawmills, with the latest innovations. PLUS band saws bring more production and speed, as well as versatility. The HTZ 1200 PLUS is performing with unmatched productivity in the price range.
It is relied on by sawmills on all continents, from soft wood sawmills to quality oriented hardwood sawmills.
Key features:
- Fast return speed & servo controlled blade positioning,
- Fast automatic control preventing operator delays,
- High speed hydraulic log manoeuvring functions,
- Precision made machine with top quality components.
Equipment
Band Saw Head Equipment
Blade lubrication/ cooling systems.
Laser, showing the cutting height.
Saw dust extraction container/ box etc.
high speed blade positioning
-servo controlled; (guaranteed positioning +/- 0,05 mm).
High speed chain
driven band saw head feeding; fast return speed.
Angled saw head
- blade enters into the wood faster.
Board edger/ cross cut saw
installed on the band saw head
Fully automatic pre-cutter;
extends blade life; follows log shape automatically.
Hydraulicaly moveable saw blade guide.
Automatic hydraulic tensioning
of the blade, maintains the correct pressure.
Heavy cast steel wheels
for high precision and sawing performance. Option: variable speed.
Band Saw Bed - Log Manoeuvring Equipment
Log loading device
PRO/ PLUS/ EXTREME longitudinal rollers
PRO/PLUS high speed vertical arms
Left-right movement of the log turning devices.
Log turner with an adoptable chain
and gearbox for more power.
PLUS, high speed clamps
with adjustable hight.
Board Removal Equipment
Automatic board guiding
device - maintains straight direction of boards during removal.
DOUBLE cut board pusher,
self-adjusting for board removal during reverse cuting.
Standard board pusher
(opt. lifting function).
Lifting belt conveyor
-Auto. Adjusting to the height of logs.
Belt conveyor
for auto. board removal.
Control
Camera for top view
-to see quality of wood
Optical, CE certified, safety fence for hands free operation
Cabin for the operator
MEBOR SYSTEM AUTOMATIC CONTROL OPTI FAST 10″ with all in one, proportional joystick
Fully automated sawing + additional time-sawing features. Opt. hands free control. Fast choice of sizes. AUTO cut programming with optimisation tools.
MEBOR SYSTEM automatic control V130
Fully automated sawing. Opt. hands free control. Fast choice of sizes. Choice of sizes in advance.
Band Saws Compare Table
| Max.Log diameter (mm) | Productivity (m3/8h) * | Blade width (mm) ** | Main motor power (kW) | Approximate weight (kg) *** | Product |
|---|---|---|---|---|---|
| 900 | up to 25 | 100 | 11/15/18,5/22 | 2900 - 3800 | HTZ 800 |
| 900 | up to 25 | 100 | 11/15/18,5/22 | 2900 - 3800 | HTZ 800 Mobile |
| 900 | up to 27 | 120 | 11/15/18,5/22/30 | 3800 - 5000 | HTZ 1000 |
| 900 | up to 27 | 120 | 11/15/18,5/22/30 | 3800 - 5000 | HTZ 1000 Mobile |
| 1000 | up to 38 | 120 | 18,5/22/30/37 | 5500 - 7500 | HTZ 1100 PRO |
| 1000 | up to 38 | 120 | 18,5/22/30/37 | 5500 - 7500 | HTZ 1100 Mobile |
| 1200 | up to 35 | 140 | 30/37/45/55 | 5500 - 7000 | HTZ 1200 Professional |
| 1200 | up to 35 | 140 | 30/37/45/55 | 6000 - 7500 | HTZ 1200 SP |
| 1200 | up to 60 | 160 | 37/45/55 | 11000 - 14000 | HTZ 1200 PLUS |
| 1250 | up to 48/80 | 180 | 55/75 | 14000 - 17000 | HTZ 1300 PLUS |
| 1600 | up to 50 | 160 | 37/45/55 | 15000 - 18000 | HTZ 1200 SP EXTREME 15 |
| 1800 | up to 50 | 160 | 37/45/55/75 | 20000 - 24000 | HTZ 1200 SP EXTREME 18 |
| 2000 | up to 65/90 | 206 | 90/110 | 25000 - 32000 | HTZ 1400 SP EXTREME 20 |
* depends on log sizes, sawn wood dimensions, machine’s configuration etc
** blades for two sided cutting are 20 mm wider
*** depends on machine's configuration
About Mebor Band Saws
Mebor System® is our own system of horizontal band saws, which sets us apart from our competitors. With a Mebor band saw you will increase your productivity and yield, as well as decrease labour costs.
Wood is unpredictable and for this reason Mebor band saws have a strong and robust construction. It guarantees reliability of functioning and minimises maintenance costs.
Band saws adapted for your needs – for small and big sawmills. Every Mebor band saw is custom made; therefore we supply each customer an optimal band saw for his needs. We will advise which model is most suitable for your needs and requirements. We will also adjust the configuration of the band saw; for example the distances between clamps according to the lengths of logs, equipment etc.
Automatic board removing (Mebor System® )
We were the first to introduce the board removing system, which saves your time. After the band saw cuts a board, the board pusher pushes it off the band saw bed during the return of the band saw head. Simple and automatic, with no manual work.
Automatic functioning - Mebor System® Labour costs present a big share of costs in sawmills. Regardless of whether it is a small model, or a bigger and faster Mebor band saw model, all of them include automatic guidance. If necessary, this allows the operator to also stack boards on his own, simultaneously during sawing! As it is a one man operation, the labour costs are minimised. The operator should focus on the productivity, quality of wood and output, not on the machine operation. This is done instead of you by the Mebor band saw and you can increase the profit of your company. The control is simple and user friendly. Our customers learn how to operate the machine in a few hours.
Mebor System® leads the operator during cutting. It provides important information, which helps him choose the optimal cutting for best output. Manual control is also available for less demanding users.
Full log manoeuvring equipment is available for fast and effortless work.
Quick and low cost installation Mebor band saws are installed in one day and do not require any special foundations. Precision of cutting is ensured by the solid construction and wide blades. All Mebor band saws are using wide blades (80-210 mm wide). The fact is that wide blades provide higher sawing speed, as well as better sawing precision. The high quality of your products will increase the satisfaction of your customers.
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